Host device
HOST DEVICE
Energy-saving, consumption-reducing, intelligent, and reliable.
HTP1200-C Intelligent Double-Conical Dehulling Machine
HXP320 Grain Gravity Separator
HRF70X2-C Smart Bran and Husk Separator
HTY1000X2-A Intelligent Duplex Centrifugal Shelling Machine
Semi-dry Sugar Fermentation Engineering
REFINED SUGAR
Dry-process as the foundation, three enzymes as the technology, green process, and quality as gold.
Research and Development Background and Significance of the Semi-Dry Sugar Production Method
As is well known, in biological conversion systems, starch sugars—serving as the central carbon-source precursor for microbial metabolism—are not only the material basis driving the fermentation process but also a key source supporting cellular energy metabolism. The efficiency and quality of their supply directly affect the yield, purity, and economic viability of biosynthetic products. However, the traditionally widely used wet milling and sugar-making processes have long been plagued by inherent shortcomings, including low raw-material utilization, excessively high energy and water consumption, lengthy production cycles, and substantial costs associated with byproduct disposal. These limitations have made it increasingly difficult for these processes to meet the demands of modern bio-manufacturing industries for low-carbon and intensive production, thus becoming a bottleneck that hinders the industry’s transition toward greener and more energy-efficient practices. The sugar industry urgently needs to optimize its industrial structure and phase out outdated production capacities.
Current Status and Pain Points of Starch-to-Sugar Production via Wet Processing
The traditional wet-process starch-to-sugar production method consumes large amounts of water resources—2.5 tons of water per ton of corn processed—and generates wastewater containing sulfides with a COD value as high as 5,000–8,000 mg/L. Moreover, the soaking process accounts for more than 20–30% of the total energy consumption in terms of steam usage, severely contributing to water and air pollution.
Detoxify and reduce the processing stage.
After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
The Role of Special Enzymes in Liquid Saccharification Using the Innovative Three-Enzyme Method
Degradation
The starch and protein cell walls in coarse cornmeal are broken down into small molecules, releasing the bioactive substances trapped within the cell walls. This increases the surface area of contact with water, accelerates the extraction rate, and enhances the utilization efficiency of the active ingredients.
Cost breakthrough
Using the semi-dry process, each ton of starch sugar produced can save approximately 357 yuan, fundamentally overturning the traditional wet-process model that is characterized by high costs.
About Us
ABOUT
Lushan Win Tone Engineering Technology Co., Ltd
Lushan Win Tone Engineering Technology Co., Ltd is a company specializing in the manufacturing of primary, refined, and deep-processing equipment for various grains, as well as in the R&D, design, installation, and after-sales services for complete sets of engineering solutions. The company offers more than 170 individual machines across six major series: the Rui Series, Round Series, He Series, Lian Series, Wheat Series, and Rice Series. It has independently developed 98 complete grain-processing technologies, capable of meeting the needs of both domestic and international customers for both standalone equipment and turnkey projects.
Exporting country
Manufacturing base
Holds over 70 national patents
The user has chosen our equipment and technology.
Collaboration Case
CASE
Focus on details, enhance efficiency, and prioritize reputation.
This 60-ton-per-day millet production line is specialized equipment developed by Lushan Win Tone Engineering Technology Co., Ltdspecifically for the characteristics of Longhua millet grains. It integrates multiple core patented technologies for processing miscellaneous grains and features a fully automated control system that employs “intelligent cleaning + precise hulling + graded purification.” The system covers the entire process—from millet cleaning and stone removal to hulling, grinding, grading, color sorting, finished-product packaging, and recovery of by-products.
This 80-ton-per-day buckwheat processing line is specially tailored for Yihai Kerry’s high-end mixed-grain product strategy. It integrates multiple core patented technologies from Lushan Win Tone Engineering Technology Co., Ltd and features a fully automated control system that combines “intelligent grading pre-processing + precise hulling and impurity removal + diversified advanced processing.” The line covers the entire process—from buckwheat cleaning and grading to stone removal, hulling, skin removal, grinding, finished-product sorting, aseptic packaging, and byproduct recovery.
This 100-ton-per-day comprehensive processing line for sweet buckwheat is a specialized production line developed by Lushan Win Tone Engineering Technology Co., Ltd specifically for the characteristics of sweet buckwheat seeds. It integrates multiple core patented technologies for processing miscellaneous grains and features a fully automated control system that employs “graded pre-processing + precise hulling + diversified processing.” The line covers the entire process—from sweet buckwheat cleaning and grading to stone removal, hulling, skin removal, grinding, finished-product sorting, and byproduct recovery—enabling flexible production of diverse products such as buckwheat groats, buckwheat flour, and buckwheat bran.
This 240-ton-per-day integrated sorghum processing line, developed by Lushan Win Tone Engineering Technology Co., Ltd, is specifically designed to address the characteristics of sorghum grains—such as their hardness and complex processing procedures. The line integrates more than ten core patented technologies and features a fully automated control system that combines “intelligent sorting + precise hulling + graded processing.” It covers the entire process—from sorghum cleaning and stone removal to hulling, crushing, grinding, grading, finished-product storage, and byproduct recovery—and can flexibly produce a variety of products, including sorghum rice, sorghum flour, and crushed sorghum.
This 200-ton-per-day oat husking and rice noodle production line is an integrated system developed by Lushan Win Tone Engineering Technology Co., Ltd specifically for the characteristics of oats and the processing requirements of rice noodles. It incorporates multiple core patented technologies and features a fully automated control system that integrates “husk removal and purification + fine grinding + shaping and processing.” The line covers the entire process—from oat cleaning and husking to impurity removal, grinding, dough preparation, shaping, drying, and graded packaging.
This oat cleaning and sorting production line, with an output capacity of 3-4 tons per hour, is a specialized production line developed by Lushan Win Tone Engineering Technology Co., Ltd specifically for the characteristics of naked oats from Ulanqab. It integrates multiple core patented technologies for cleaning and sorting various grains and features a fully automated control system that combines “intelligent sorting + graded purification.” The line covers the entire process—from removing impurities and stones to eliminating awns, grading, selecting high-quality oats, and recovering residual impurities.
This oat flake production line is a specialized piece of equipment developed by Lushan Win Tone Engineering Technology Co., Ltd, tailored to the characteristics of North China oat varieties and the specific requirements of flake processing. It integrates multiple core patented technologies for whole-grain processing and features a fully automated control system that employs a “pre-processing + precise flaking + low-temperature shaping” approach. The line covers the entire process—from oat cleaning and hulling to conditioning, flaking, drying, and graded packaging—and can flexibly produce a variety of products—including uniformly thin and thick ready-to-eat oat flakes and instant oat flakes—based on market demand.
This soybean peeling line, with a daily processing capacity of 120 tons, integrates multiple core technologies developed by Lushan Win Tone Engineering Technology Co., Ltd. It employs a fully automated production line operation mode, covering the entire process—from soybean feeding and cleaning to peeling, grading, and final product output—with virtually no manual intervention. This significantly reduces labor costs while enhancing production stability.
Company Advantages
ADVANTAGE
Crafted with dedication, living up to the trust placed in us.
Technical Team
30 years of accumulation, with numerous patented technologies acquired to date.
R&D Center
Possessing a provincial-level technology R&D center
Hardware strength
Imported CNC machinery empowers us, delivering precision that surpasses our peers.
On-site control
Lean Management Throughout the Entire Process: A Team Ensures High-Quality Installation and Construction
Tracking service
Lifecycle-Long Technical Support: Becoming a Value Partner for Customers’ Long-Term Growth
Video Center
VIDEO
Starting from the original intention, achieving excellence through meticulous craftsmanship.
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Sugar-making video
U.S. 5-Ton Bean Cleaning and Sorting Production Line—Video by Lushan Win Tone Engineering Technology Co., Ltd Construction
Blog Center
BLOG
Standardized and normalized services—enjoy hassle-free collaboration.
Partner
COOPERATION
Meeting quality standards is fulfilling our social obligation; delivering high-quality products and services is contributing to society and providing customers with high added value.