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TTP0120x100 Smart Corn Kneading and Dehulling Machine

The TTPD1000 corn milling and germ-extraction machine is suitable for fine corn processing plants, liquor distilleries, breweries, and feed mills, making it an ideal equipment for corn germ extraction. It employs a six-part segmented impact plate that uses centrifugal force to crush the kernels and separate the germ. The new-generation germ-extraction machine operates on the principle of low-speed impact plates and rubbing collisions, which significantly reduces the rate of broken germ particles, enhances the integrity of whole germ grains, and improves the overall germ recovery rate.

Category:

Embryo Removal and Selection Equipment Series

Phone:

+86-400-115-2118

Email:

1523241508@qq.com

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Keywords:

TTP0120x100 Smart Corn Kneading and Dehulling Machine

Device Introduction

The TTPD1000 corn milling and germ-extraction machine is suitable for fine corn processing plants, liquor distilleries, breweries, and feed mills, making it an ideal equipment for corn germ extraction. It employs a six-segment impact plate that operates via centrifugal force to break down the kernels and separate the germ. The new-generation germ-extraction machine utilizes a low-speed impact plate and friction-based rubbing mechanism, which significantly reduces the rate of broken germ particles, enhances the integrity of whole germ grains, and improves the overall germ recovery rate.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.

Performance Features

Complete embryo, high yield

This innovative product is designed for the pre-processing embryo removal stage in high-end, specialized machinery dedicated to semi-dry corn embryo removal in refined corn processing enterprises. After embryo removal, the germ remains intact and undamaged, facilitating subsequent purification processes and improving germ recovery rates.

High efficiency, low cost, and low energy consumption.

The main motor is equipped with a Siemens explosion-proof motor, and the reduction motor is an SEW model. The搓盘 and搓板 are made of chrome-plated 30, while the main spindle is made of 30CrMo. The bearings are from Sweden’s SKF. The materials in contact with the product include NM450, 400, and manganese 13, offering advantages such as excellent resistance, impact resistance, long service life, and low maintenance costs.

Intelligent control system

PLC integrated control, 15-inch touch-screen interface, real-time production output monitoring, axle temperature, vibration, stall detection, gap measurement, and built-in sensors; motor frequency conversion, speed adjustment, and voice-based fault alarms—all designed to achieve intelligent, digital, and visual operation.

Four-level wind selection separation, thorough shell-and-nut separation.

Innovative four-stage air-selection separation system: The first stage performs initial screening to remove large pieces of bean skins and impurities; the second stage uses air separation to isolate fine, fragmented skins; the third stage employs vibration screening to eliminate broken bean kernels; and the fourth stage utilizes negative pressure to remove dust and further purify the product. As a result, the rate of kernels remaining in the shells is reduced to ≤0.2%, and the rate of shells remaining in the kernels is reduced to ≤0.3%. The finished product requires no secondary processing and can directly proceed to subsequent stages, thereby minimizing losses during intermediate steps and enhancing raw material utilization.

Full-process intelligent control with low labor costs.

Equipped with a PLC-based intelligent control system and supporting touch-screen operation, this machine can display in real time key parameters such as drying temperature, roller pressing gap, air separation airflow, and production capacity. It features parameter memory, fault alarms (e.g., raw material blockage, motor overload), and automatic shutdown protection. The entire process requires only one operator on duty, reducing the number of operators needed by 3–4 compared to conventional equipment, thereby significantly lowering labor costs.

High durability, controllable operational and maintenance costs.

The core components are made from highly wear-resistant materials: the alloy rollers have a service life of up to 12,000 hours—three times that of conventional carbon steel rollers. The inner lining of the drying chamber is made of 304 stainless steel (corrosion-resistant and easy to clean), and the transmission system features imported bearings with a low failure rate. The equipment is equipped with a scheduled maintenance reminder function, and key components are designed for quick removal and replacement, reducing maintenance time to within one hour. As a result, long-term operation and maintenance costs are 20% lower than those of similar equipment.

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SERVICE PROCESS

Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

Pre-sales consultation

Customized Solutions

Draft Construction Plans

Assembly & Commissioning

Maintenance & Repair

Technical Parameters

Model	Production t/h	Power kilowatt	Size mm
TTPD120x100	15	45	2120x1450x2700
TTPD120x100x4	60	45 × 4	317021203100

Special Notice:

Due to the transition period associated with certain equipment upgrades and online display, the graphic and textual parameters shown on the page may differ from those of the actual devices. Therefore, the content displayed on the page should not be taken as the basis for making a purchase. The specific model and technical specifications shall be subject to the actual device configuration once confirmed. Prospective buyers are advised to contact our sales staff promptly for confirmation. We reserve the right to modify the image parameters and to provide the final interpretation.

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Lushan County Huayu Wantong Engineering Technology Co., Ltd.

E-MAlL:info@wintonemachinery.com

Whatsapp :+86 199 3949 7332

Lushan Win Tone Engineering Technology Co., Ltd

Phone:+86-371-86159555

Whatsapp :+86 199 3949 7332

WeChat:+86-199 3739 2058

info@wintonemachinery.com

Address: East of the intersection of Xinggong Road and Central Road, Northern Area, Lu Shan Industrial Cluster Zone, Pingdingshan City, Henan Province, China

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+86-400-115-2118

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8619937887598
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1523241508@qq.com
Tel

+86-19937887598

TTP0120x100 Smart Corn Kneading and Dehulling Machine

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