Complete set of equipment for producing cooked corn flour


Processing Power: Daily capacity: 30-300 tons; customizable

Finished Goods: Corn Starch

Scope Of Application: Feed mills, food processing plants, etc.

Core Equipment: Stone remover, peeling and polishing machine, steaming machine, tablet press, dryer, milling machine, packaging machine, etc.

The complete set of equipment for producing cooked corn flour uses high-quality corn as its raw material. Through a closed-loop, standardized processing sequence—including cleaning and stone removal, mold elimination and sterilization, conditioning, steaming, pelleting, drying, grinding, and packaging—it achieves starch gelatinization, enabling the batch production of uniformly cooked corn flour with a rich, aromatic flavor. This product is suitable as a staple food ingredient in regions such as North America, Africa, and Spain, and domestically it meets the large-scale production needs in various fields, including formulation of nutritional powders, food additives, functional powders, and complementary foods.
Title
Title

Suitable as a staple ingredient in North America, Africa, Spain, and other regions; domestically, it meets the large-scale production needs of various fields, including formulation of nutritional powders, food additives, functional powders, and complementary foods.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
Title
Title

01

End-to-end purification and assurance

The combined use of the stone-removal machine and Huayu Wantong’s proprietary mold-removal and sterilization technology ensures thorough removal of all impurities—from heavy contaminants and husks to fine skin flakes—achieving a raw material purity level of over 99% and laying a solid foundation for high-quality mature flour.

02

Even and controllable maturation

The steaming machine features constant-temperature steam heating plus precise timing control, ensuring consistent starch gelatinization. The cooked flour boasts a rich, aromatic flavor and high digestibility, effectively preventing issues such as undercooking or overcooking in localized areas.

03

The product is fine and stable.

Combined pre-compression treatment and fine grinding ensures uniform particle size of the cooked powder, with no agglomeration. Moreover, after drying, the moisture content is precisely controlled, resulting in excellent storage stability.

04

Automated effective operation

The entire process, from raw material input to finished product packaging, features a high degree of automation. Equipment operates in coordinated synergy, reducing manual intervention, ensuring production continuity, and minimizing human error and operational costs.

05

Process safety and stability

Made entirely through physical processing, with no chemical additives; gentle drying and low-speed grinding designs help prevent deterioration of material quality, ensuring product safety and reliability, and compliance with food production standards.
Title
Title
玉米熟粉成套设备图1
玉米熟粉成套设备图2
Title
Title
Corn grits

Corn grits

Cornmeal

Cornmeal

Cooked corn flour

Cooked corn flour

Title
Title

I. Core Operational Logic

This production line centers on the progressive process of “physical purification + steam cooking + precise processing.” Leveraging coordinated equipment operations, it utilizes the differences in specific gravity, adhesion, and morphology between corn raw materials (endosperm, pericarp) and impurities, along with starch's thermal gelatinization properties. Through the sequential steps of "pre-treatment purification - steam cooking - Flaking & Drying - Fine Milling - Sealed Packaging." The entire process is chemical-free, with precise control over temperature, humidity, and grinding parameters. This ensures starch gelatinization (enhancing digestibility) while preserving the raw material's natural nutrients and flavor. The result is uniformly cooked corn flour that is finely textured, dissolves easily, and has stable storage properties.

II. Core Equipment Synergy Logic

Production line equipment forms a closed-loop system through “airflow linkage + parameter adaptation”: the airflow systems of the destoner and dehusker/polisher collaborate to purify raw materials; temperature and pressure parameters of the steamer and flaker are matched to ensure post-gelatinized material suitability for flaking. An automated control system centrally manages all equipment parameters throughout the process, enabling seamless integration of “purification - maturation - drying - milling - packaging.” This ensures both continuous production and consistent quality across every batch of cooked corn flour.

 

Title
Title
Title
Title

Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

Customized Solutions

Draft Construction Plans

Assembly & Commissioning

Online Quotation

* Note: Please make sure to fill in the information accurately and keep communication open. We’ll get in touch with you as soon as possible!

Submit

More Engineering

Related products

Online consultation

Please enter your contact information, and we’ll get in touch with you as soon as possible!

Submit now