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Corn flour (low-fat powder) processing complete equipment

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Corn processing complete set of equipment

Processing Power： 100–2000 tons per day

Finished Goods： Cornmeal Corn flour

Scope Of Application： Widely applicable in corn processing plants, corn food factories, fruit syrup production, breweries, and similar facilities.

Core Equipment： Cleaning screen, stone remover, degerminator, germ separator, hulling machine, polisher, milling machine, flat screen, etc.

This equipment set is suitable for producing high-gluten corn flour and can also be applied in large-scale production scenarios such as grain processing enterprises, food processing plants, and deep-processing bases for agricultural products. It specializes in the mass production of corn flour and can meet the raw material needs of various sectors, including pastry baking, staple food processing, and feed ingredient formulation.

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Scope of application

Suitable for large-scale production scenarios such as grain processing enterprises, food processing plants, and deep-processing bases for agricultural products, this equipment specializes in the mass production of corn flour and can meet the raw material needs of various sectors, including pastry baking, staple food processing, and feed ingredient formulation.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.

Technical Features

Efficient and low-loss embryo removal and extraction

The combined process of “steam conditioning + grain moistening + flexible kneading” achieves a germ separation rate of ≥90%, an integrity rate of ≥95%, and a pure germ purity of ≥98%, far surpassing the separation performance of conventional equipment.

Excellent milling quality

6-stage progressive grinding + double purification process, resulting in uniformly sized low-fat corn flour (adjustable between 80-120 mesh), with a purity of ≥99% and free of residual impurities and foreign-colored particles, perfectly meeting the demands of high-end food processing.

High raw material utilization rate

A closed-loop design for full-process residual material recovery ensures a germ recovery rate of ≥95% and a comprehensive raw material utilization rate of ≥98%, with zero material waste, significantly boosting production efficiency.

High degree of automation

From cleaning and conditioning to embryo removal, purification, milling, and drying, the entire process is fully automated and interconnected, equipped with an intelligent measurement and control system. A single production line requires only 3–4 operators, with a daily processing capacity ranging from 100 to 500 tons, making it well-suited for large-scale production.

Eco-friendly and energy-efficient design

The negative-pressure system formed by the fan and the suction duct not only achieves separation of impurities but also enables centralized dust collection, thereby reducing workshop pollution. The equipment’s energy consumption has been optimized, meeting the requirements of green manufacturing.

High raw material utilization rate

Relying on a mechanism that reuses screened return materials and incorporates a design for the complete collection of fine powders, large-particle materials undergo thorough secondary processing, while trace amounts of fine powders are directly integrated into the finished product—eliminating any stage of material waste. Coupled with Huayu Wantong’s low-damage peeling technology, this approach minimizes endosperm loss, enabling an overall raw-material utilization rate of over 98%. This ensures that every single grain of raw material is fully utilized, significantly enhancing production efficiency and economic benefits.

Actual photos of the device

Finished product diagram

Corn raw grain

Corn grits

Corn flour

Corn husk mix

Working principle

I. Core Processing Logic

This production line centers on a core process of “multi-stage precise impurity removal + wet-heat conditioning and softening + gentle germ separation and extraction + graded purification and milling.” Addressing corn's characteristic of “tightly adhered germ and endosperm requiring low-loss separation,” it leverages the progressive synergy of core equipment. By utilizing the differences in specific gravity, particle size, toughness, and color differences. Through comprehensive physical processing, it achieves “complete impurity removal, intact germ separation, precise endosperm purification, and uniform flour particle size.” Strict control of key parameters throughout ensures ≥90% germ separation rate, ≥98% pure germ purity, and ≥99% purity for low-fat corn flour, simultaneously producing pure germ and low-fat corn flour.

II. Core Logic of Equipment Synergy

1. Pre-treatment - Conditioning - Germ Removal Synergy: First remove impurities and stabilize material, then precisely condition and moisten grains to provide “clean + softened” dual-standard raw material for germ removal.

2. Germ Removal - Grading - Purification Closed Loop: After gentle germ removal, materials are graded and diverted. Germ undergoes multiple purification steps to achieve high-purity products, while residues are recycled.

3. Endosperm - Graded Milling Synergy: Endosperm undergoes secondary purification followed by progressive grinding and real-time screening, balancing efficiency and quality. 4. Full-Process Low-Loss Quality Control: From gentle kneading degermination and low-speed grinding to mild drying, the entire process avoids harsh contact to preserve germ integrity and nutrients.
5. Automated Precise Regulation: Intelligent measurement and control of all process parameters with coordinated equipment operation ensures batch consistency and product stability.

Technical Parameters

SERVICE PROCESS

Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

Pre-sales consultation

Customized Solutions

Draft Construction Plans

Assembly & Commissioning

Maintenance & Repair

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Corn flour (low-fat powder) processing complete equipment

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