Chickpea Hulling Complete Equipment Set


Processing Power: Daily production capacity: 100-1000 tons, customizable to meet specific requirements.

Finished Goods: Chickpea kernels

Scope Of Application: Chickpea hulling

Core Equipment: Chickpea-Specific Dehulling Machine, Flexible Bean Polishing Machine, etc.

Hulled chickpea kernels are suitable for a variety of applications, including food processing (such as snack foods, soybean products, and plant-based protein foods), catering services, and household consumption. They serve as a fundamental ingredient for enhancing the versatility and eating experience of processed chickpeas.
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Hulled chickpea kernels are suitable for a variety of applications, including food processing (such as snack foods, soybean products, and plant-based protein foods), catering services, and household consumption. They serve as a fundamental ingredient for enhancing the versatility and eating experience of processed chickpeas.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
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01

Highly adaptable to chickpeas.

All equipment parameters are tailored to the core characteristics of chickpeas—large particle size (4–8 mm), thick and tough seed coats, and tight adhesion between the seed coat and endosperm. The Hua Yu Wan Tong peeling machine features a specialized corundum roller structure that employs a medium-flexible friction technology to overcome the strong bond between the tough seed coat and the endosperm. The peeling rate reaches ≥97%, while the breakage rate is kept below 2%. This performance significantly outperforms conventional peeling equipment, effectively addressing the challenges associated with chickpea peeling.

02

Flexible and diversified grading, suitable for a wide range of scenarios.

Chickpeas are flexibly graded according to particle size and variety, making them suitable for a wide range of food processing and daily dietary applications—from flour production and canned processing to snacks, meal replacements, and therapeutic diets.

03

The finished product boasts high purity and meets premium quality standards.

Employing a five-stage purification process—“vibration-based grain cleaning + specific-gravity stone removal + magnetic impurity removal + screening separation + optical color sorting”—this system thoroughly eliminates various types of impurities, including large debris, heavy impurities, metallic contaminants, residual bean skins, and discolored or damaged beans. The finished product boasts a purity level of ≥99.9%, meeting the stringent raw-material requirements for high-end food processing.

04

Nutrients are fully preserved, and natural properties remain intact.

The entire process employs physical processing methods, with no chemical additives and no additional water added. This prevents denaturation of chickpea protein and minimizes nutrient loss, fully preserving its natural nutritional components and aligning with the trend toward healthy food production.

05

Automation operates effectively, significantly reducing costs and boosting efficiency.

The entire process—from raw material input to finished-product classification and storage—is fully automated and interconnected, with a daily processing capacity ranging from 50 to 500 tons (tailored to the capacity characteristics of the MTPS series). This significantly reduces manual intervention, minimizing human error and labor costs. Meanwhile, the automated system centrally manages equipment parameters, ensuring batch-to-batch production consistency of ≥98% and guaranteeing stable product quality.

06

High raw material utilization and outstanding economic benefits.

The thick, tough bean skins produced during peeling can be recycled as a raw material for dietary fiber. The small-grain chickpeas can be further processed into protein powders, complementary foods, and other high-value products, with no material waste whatsoever. The comprehensive utilization rate of raw materials reaches over 99%, further enhancing the economic efficiency of production.
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鹰嘴豆脱壳成套设备1
鹰嘴豆脱壳成套设备2
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Chickpea raw grain

Chickpea raw grain

Chickpea kernels

Chickpea kernels

Leather scraps

Leather scraps

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I. Core Operational Logic

This production line centers on “moderately flexible physical separation combined with chickpea-specific parameter adaptation.” Leveraging coordinated equipment interaction, it addresses chickpeas' large particle size (4-8mm), thick, tough skins tightly adhering to the endosperm. It exploits fundamental differences between chickpeas and impurities in particle size, specific gravity, and magnetic properties, along with variations in skin toughness and adhesion characteristics. Through a progressive process of “multi-stage purification → medium-flexibility hulling → precise separation → fine polishing → optical grading → sealed freshness preservation,” it achieves complete impurity removal, effective skin separation, and standardized product grading. The entire process involves no chemical additives or additional water, relying primarily on moderate physical force. - sealed freshness preservation." This process achieves complete impurity removal, effective skin separation, and standardized product grading. The entire process involves no chemical additives or additional water, relying primarily on moderate physical force. It balances high dehulling rate (≥97%) with kernel integrity (breakage rate ≤2%), producing multi-specification chickpea kernels with high purity, uniform particle size, and complete nutrient retention.

II. Core Equipment Synergy Logic

1. Purification equipment progressively removes impurities, supplying the dehulling machine with “uniformly sized, clean, and impurity-free” raw material to prevent hard contaminants from scratching sand rollers.

2. Huayu Wantong's dehulling machine integrates with screening separation, immediately separating skins post-dehulling to reduce polishing load and roller wear.

3. Polishing machine parameters are optimized for color sorting and grading, enhancing color recognition accuracy by over 20% while grading screens precisely match chickpea particle sizes;

4. The automated system coordinates vibration frequency, airflow velocity, and dehusking gaps to achieve seamless end-to-end integration, ensuring batch consistency ≥98%.

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Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

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