Barley processing complete set of equipment


Processing Power: Daily production capacity: 50-200 tons, customizable to meet specific requirements.

Finished Goods: Barley kernels, barley grits, barley flour, barley flakes, etc.

Scope Of Application: Large-scale food processing plants, deep-processing bases for coarse grains, beer ingredient processing plants, feed production enterprises, etc.

Core Equipment: Vibrating cleaning screen, density stone remover, barley hulling machine, barley polishing machine, color sorter, etc.

Large-scale food processing plants, deep-processing bases for coarse grains, beer ingredient processing plants, and feed production enterprises—these large-scale production settings are well-suited to meet the demands of batch and standardized processing.
Title
Title

Large-scale food processing plants, deep-processing bases for coarse grains, beer ingredient processing plants, and feed production enterprises—these large-scale production settings are well-suited to meet the demands of batch and standardized processing.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
Title
Title

01

Brand-specific adaptation, low-loss and effective.

The Huayu Wantong barley hulling machine is a specialized piece of equipment designed specifically for barley processing. Its roller parameters and gap settings are precisely matched to the characteristics of barley, achieving a hulling rate of ≥97% and a breakage rate of ≤2%. This significantly surpasses the performance of general-purpose equipment (hulling rate of 88%-92%, breakage rate of 5%-8%), thereby ensuring the integrity of the finished grain particles.

02

Purification and impurity removal, high purity

“High-definition vibrating screen + stone-removal machine + double-chamber sieve + color sorter”—a four-stage purification process that achieves removal rates of ≥99.5% for both large and small impurities, heavy contaminants, and defective particles. The purity of the finished product reaches ≥99.6%, with no impurities, no residues, and no defects, fully meeting high-end food processing standards.

03

Polished and brightened professionally, in excellent condition.

Flexible polishing with barley polishing machine + starch film forming—resulting in finished products with a brightness ≥93% and a smooth tactile feel. The appearance of these products is superior to conventionally processed ones, making them ideal for high-value applications such as premium retail and food ingredients.

04

The process is simple and effective, reducing costs and boosting efficiency.

The equipment layout is coherent and free of redundant processes. The entire process—from raw material purification to finished-product refining—is fully automated and interconnected. Each production line requires only 2–3 operators, with a daily processing capacity ranging from 50 to 200 tons. Peeling-off particles are returned for secondary processing, and broken grains can be recycled for use in barley flour and feed production, achieving a comprehensive raw-material utilization rate of ≥97.5%.

05

Safety and Environmental Excellence

Made entirely through physical processing with no chemical additives, this product retains over 96% of barley’s core nutrients, ensuring safe and worry-free consumption. The equipment operates without any dust leakage (thanks to the dual-chamber sieve’s sealed design), meeting stringent environmental production standards.

06

Easy to operate and maintain

Core equipment parameters can be set with a single click. The roller of the Huayu Wantong peeling machine is wear-resistant and durable (with a service life of ≥3,000 hours), easy to disassemble and clean, and reduces maintenance costs by 20%-25%.
Title
Title
2
1
Title
Title
Barley raw grain

Barley raw grain

Barley kernels

Barley kernels

Barley bran mix

Barley bran mix

Title
Title

I. Core Operational Logic

This production line centers on “brand-specific hulling + precise purification + polishing for quality enhancement + graded refinement.” Addressing barley's characteristics—tough, resilient husks; plump, easily damaged endosperm; and processing requirements demanding hull removal—it employs designated equipment like Huayu Wantong barley hullers in progressive, coordinated stages. By leveraging differences in particle size, specific gravity, color, and hardness, as well as the material differences between the tough husk and the tender endosperm. Through comprehensive physical processing, it achieves “complete impurity removal, gentle husk separation, and defect elimination.” Chemical-free processing strictly controls dehulling intensity and polishing force, ensuring ≥97% dehulling rate, ≤2% breakage rate, and ≥99.6% product purity while fully preserving core nutrients. This yields high-purity, uniformly sized, high-gloss barley.

II. Core Logic of Equipment Synergy

1. Progressive Purification Equipment Coordination: High-definition vibrating screens perform coarse impurity removal → Stone removers eliminate heavy impurities, supplying highly clean and uniform raw material to the hulling machine to prevent uneven processing and equipment damage.

2. Hulling - Polishing Seamless Integration: Residual husk fragments after hulling are simultaneously removed through gentle friction by the polishing machine, eliminating additional steps and enhancing processing efficiency.

3. Grading and Color Sorting Complementary Purification: Dual-chamber screen first separates physically non-compliant particles, followed by color sorter removing color defects. Dual screening ensures uniform particle size and flawless finished product;​

4. Low-loss design throughout: From flexible hulling rollers and soft polishing brushes to low-frequency vibration grading, hard contact is avoided entirely, keeping total breakage rate ≤2%.

5. Batch consistency assurance: Equipment parameters (speed, clearance, airflow) are precisely matched to barley characteristics. Automated interlocked operation achieves batch consistency ≥98.5%, suitable for large-scale production.

Title
Title

Special Notice:

Due to the transition period between device updates and online displays, the specifications shown on this page may differ from actual devices. The content herein shall not serve as the basis for purchase decisions. Specific models and technical parameters are subject to the confirmed configuration of the actual device. Prospective buyers are advised to contact sales representatives promptly for verification. The company reserves the right to modify image specifications and retains final interpretation authority.

Title
Title

Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

Customized Solutions

Draft Construction Plans

Assembly & Commissioning

Online Quotation

* Note: Please make sure to fill in the information accurately and keep communication open. We’ll get in touch with you as soon as possible!

Submit

More Engineering

Related products

Online consultation

Please enter your contact information, and we’ll get in touch with you as soon as possible!

Submit now