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AboutCHINA WINTONE MACHINERY is an enterprise integrating the design, R&D, manufacturing, sales, and installation services of processing equipment and complete engineering solutions for coarse grains, food products, and bio-fermentation.
Quinoa Processing Production Line
Processing Power： Daily production capacity: 50-200 tons, customizable to meet specific requirements.
Finished Goods： Quinoa rice, quinoa noodles
Scope Of Application： Large-scale quinoa processing scenarios such as food processing plants, agricultural product deep-processing enterprises, and specialty grain processing cooperatives.
Core Equipment： Stone Removal Machine, Specific Gravity Stone Removal Machine, Quinoa Dehulling and Soap Removal Machine, Quinoa Polishing Machine, Quinoa Brushing Machine, Color Sorter, Single-Bin Sifter, Cyclone Dehulling Machine, Process Flow Scale, etc.
Scope of application
Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour
Section One
Detoxify and reduce the processing stage.
Section Two
Homogeneous De-embryonation Screening Section
Section Three
Optoelectronic Technology – Grading and Embryo Extraction Section
Section Four
Tippy Selected Work Section
Section Five
Light R&D Powder Section
Technical Features
01
Highly adaptable and exclusive
02
Low-loss quality
03
Automated, fast, and effective
04
High purity
05
Environmentally friendly and clean
06
Low operational and maintenance costs
Actual photos of the device
Finished product diagram
Before quinoa is hulled
White quinoa kernels
Working principle
I. Core Operational Logic
This production line centers on “precise purification and impurity removal + low-loss hulling + gentle saponin removal + quality enhancement and purification.” Addressing quinoa's characteristics—hard, spiny husks; bitter saponins adhering to the surface; fragile, easily damaged endosperm, and the requirement for finished products to be bitter-free and high-gloss.“ Leveraging designated equipment for progressive coordination, it utilizes differences in particle size, specific gravity, friction coefficient, and color between quinoa and impurities, as well as material variations between the husk (hard and spiny), saponin layer (loose), and endosperm (flexible). Through the full physical processing sequence of ”physical purification - gentle dehulling - Gentle Saponin Removal - Polishing & Brightening - Grading & Screening - Optical Purification“ to achieve ”complete impurity removal, gentle husk separation, uniform and glossy finished product, and precise defect elimination." The entire process is chemical-free, with strict control over dehulling intensity and saponin removal strength. This ensures a dehulling rate ≥98%, saponin removal rate ≥99%, breakage rate ≤2%, and finished product purity ≥99.6%. It fully preserves core nutrients like quinoa protein and dietary fiber, producing a bitter-free, high-purity, uniformly sized, and high-gloss quinoa product.
II. Core Equipment Synergy Logic
1. Purification - Seamless Hulling Integration: After impurity removal by the stone remover, the hulling machine receives highly clean, uniform raw material. This prevents impurities from entangling with quinoa husks, ensuring consistent hulling and enhancing efficiency.
2. Dehulling - Saponin Removal Synergy: After the dehulling machine removes the hard shell, the saponin layer on the quinoa surface is exposed. The gentle grinding of the saponin removal machine specifically targets this layer, eliminating saponins without damaging the endosperm, eliminating the need for additional pretreatment.
3. De-saponification - Polishing Synergy: Residual grinding particles after de-saponification are simultaneously removed through gentle friction in the polishing machine. This cleans the surface and enhances appearance while streamlining processing steps.
4. Grading and Color Sorting Dual Purification: The grading machine first separates physically non-compliant particles (unhusked, broken grains), while the color sorter then removes color defects and residual impurities. This dual screening ensures the finished product is “bitter-free, impurity-free, and uniformly sized”;
5. Low-Loss Quality Control Throughout: From the flexible rubber rollers of the dehusker and gentle pressure of the saponin remover to the soft brushes of the polisher, hard contact and violent collisions are avoided throughout. Total breakage rate ≤2%, core nutrient retention rate ≥96%.
Technical Parameters
Special Notice:
Due to the transition period between device updates and online displays, the specifications shown on this page may differ from actual devices. The content herein shall not serve as the basis for purchase decisions. Specific models and technical parameters are subject to the confirmed configuration of the actual device. Prospective buyers are advised to contact sales representatives promptly for verification. The company reserves the right to modify image specifications and retains final interpretation authority.
SERVICE PROCESS
Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.
Customized Solutions
Draft Construction Plans
Assembly & Commissioning
Online Quotation
More Engineering
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Lushan Win Tone Engineering Technology Co., Ltd
Phone:+86-371-86159555
WeChat:+86-199 3739 2058
info@wintonemachinery.com
Address: East of the intersection of Xinggong Road and Central Road, Northern Area, Lu Shan Industrial Cluster Zone, Pingdingshan City, Henan Province, China
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