Pea shelling complete set of equipment
Processing Power: Daily output: 100-500 tons, customizable to meet specific requirements
Finished Goods: Pea kernels
Scope Of Application: Pea shelling facilities, food processing plants, agricultural product deep-processing bases, protein processing enterprises, snack food manufacturers, infant and toddler food companies, etc.
Core Equipment: Chickpea Dehulling Machine, Legume Flexible Polishing Machine, etc.
Scope of application
Suitable for large-scale production scenarios in food processing plants, deep-processing bases for agricultural products, protein-processing enterprises, snack food manufacturers, and infant and young child complementary food companies, this technology specializes in the skin removal of white and green peas. The resulting multi-graded pea kernels can meet the demands of various sectors, including pea flour, pea protein, braised or roasted beans, infant and young child complementary foods, culinary ingredients, and health supplements.
Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour
Section One
Detoxify and reduce the processing stage.
Section Two
Homogeneous De-embryonation Screening Section
Section Three
Optoelectronic Technology – Grading and Embryo Extraction Section
Section Four
Tippy Selected Work Section
Section Five
Light R&D Powder Section
Technical Features
01
Highly adaptable specifically for peas.
02
Separation - Purification - Grading Closed Loop
03
Nutrients fully preserved
04
Automated effective operation
05
High raw material utilization rate
06
High quality and stability
Actual photos of the device
Finished product diagram
Pea raw grain
Pea kernels
Peeling skin debris
Working principle
I. Core Operational Logic
This production line centers on “precise physical separation + pea-specific flexible control.” Leveraging coordinated equipment operations, it addresses peas' small size (2-4mm), thin skins, and fragility. By exploiting fundamental differences in particle size, density, and magnetic properties between peas and impurities, along with the adhesion characteristics between pea skins and endosperm, it employs a progressive process of "multi-stage purification - Flexible Dehulling - Precise Separation - Fine Polishing - Optical Grading - Sealed Preservation" to achieve complete impurity removal, accurate skin separation, and standardized product grading. The entire process involves no chemical additives or additional water, relying primarily on low-intensity physical actions. It balances high dehulling rate (≥97%) with bean kernel integrity (damage rate ≤2%), producing multi-specification pea kernels characterized by high purity, uniform particle size, and complete nutrient retention.
II. Core Logic of Equipment Synergy
Production line equipment achieves effective coordination through “parameter adaptation + closed-loop process”:
1. Raw material purification equipment (cleaning screen, stone remover, magnetic soil remover) progressively removes various impurities, supplying “uniformly sized, clean, and impurity-free” raw materials for subsequent hulling and polishing. This prevents impurities from compromising hulling efficiency and equipment lifespan.
2. Huayu Wantong hulling machines integrate with screening separation equipment to instantly separate hulls post-hulling. This reduces wear on polishing rollers and lowers impurity loads during polishing.
3. Parameter alignment between polishing machines and color sorting/grading equipment ensures smooth, uniformly colored pea kernels. This boosts color recognition accuracy by over 20% and reduces misclassification rates. 4. The automated control system centrally manages all equipment parameters (vibration frequency, airflow velocity, hulling gap, color sorting threshold) throughout the process. This enables seamless integration of “purification - hulling - separation - polishing - grading - storage,” ensuring consistent hulling rate, purity, and particle size uniformity ≥98% for every batch.
Technical Parameters
SERVICE PROCESS
Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.
Customized Solutions
Draft Construction Plans
Assembly & Commissioning
Online Quotation
More Engineering
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