Pea shelling complete set of equipment


Processing Power: Daily output: 100-500 tons, customizable to meet specific requirements

Finished Goods: Pea kernels

Scope Of Application: Pea shelling facilities, food processing plants, agricultural product deep-processing bases, protein processing enterprises, snack food manufacturers, infant and toddler food companies, etc.

Core Equipment: Chickpea Dehulling Machine, Legume Flexible Polishing Machine, etc.

Suitable for large-scale production scenarios in food processing plants, deep-processing bases for agricultural products, protein-processing enterprises, snack food manufacturers, and infant and young child complementary food companies, this technology specializes in the skin removal of white and green peas. The resulting multi-graded pea kernels can meet the demands of various sectors, including pea flour, pea protein, braised or roasted beans, infant and young child complementary foods, culinary ingredients, and health supplements.
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Suitable for large-scale production scenarios in food processing plants, deep-processing bases for agricultural products, protein-processing enterprises, snack food manufacturers, and infant and young child complementary food companies, this technology specializes in the skin removal of white and green peas. The resulting multi-graded pea kernels can meet the demands of various sectors, including pea flour, pea protein, braised or roasted beans, infant and young child complementary foods, culinary ingredients, and health supplements.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
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01

Highly adaptable specifically for peas.

All equipment parameters are customized for the characteristics of small pea size and thin bean skins. The flexible processing technology achieves a peeling rate of ≥97% and a damage rate of ≤2%, significantly exceeding the performance of conventional equipment.

02

Separation - Purification - Grading Closed Loop

New screening, sorting, and color-sorting equipment has been added, achieving a bean skin separation rate of ≥99% and a finished product purity of ≥99.8%. It is suitable for a variety of downstream applications.

03

Nutrients fully preserved

Made entirely through physical processing, with no chemical additives and no extra water added, this product prevents denaturation of pea protein, resulting in a naturally vibrant color and a nutritionally balanced composition.

04

Automated effective operation

The entire process—from raw material input to graded storage of finished products—is fully automated, with a daily processing capacity ranging from 50 to 500 tons. This reduces human intervention and minimizes human error.

05

High raw material utilization rate

Bean curd sheets and small-grain peas can both be recycled and reused (as feed or complementary food ingredients), achieving a comprehensive utilization rate of over 98.5% and thereby enhancing economic benefits.

06

High quality and stability

Technologies such as infrared monitoring and optical color sorting enable real-time adjustment of parameters, ensuring that the degree of peeling, particle size, and purity of products within the same batch are consistent at a rate of ≥98%.
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豌豆脱壳成套设备1
豌豆脱壳成套设备2
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Pea raw grain

Pea raw grain

Pea kernels

Pea kernels

Peeling skin debris

Peeling skin debris

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I. Core Operational Logic

This production line centers on “precise physical separation + pea-specific flexible control.” Leveraging coordinated equipment operations, it addresses peas' small size (2-4mm), thin skins, and fragility. By exploiting fundamental differences in particle size, density, and magnetic properties between peas and impurities, along with the adhesion characteristics between pea skins and endosperm, it employs a progressive process of "multi-stage purification - Flexible Dehulling - Precise Separation - Fine Polishing - Optical Grading - Sealed Preservation" to achieve complete impurity removal, accurate skin separation, and standardized product grading. The entire process involves no chemical additives or additional water, relying primarily on low-intensity physical actions. It balances high dehulling rate (≥97%) with bean kernel integrity (damage rate ≤2%), producing multi-specification pea kernels characterized by high purity, uniform particle size, and complete nutrient retention.

II. Core Logic of Equipment Synergy

Production line equipment achieves effective coordination through “parameter adaptation + closed-loop process”:

1. Raw material purification equipment (cleaning screen, stone remover, magnetic soil remover) progressively removes various impurities, supplying “uniformly sized, clean, and impurity-free” raw materials for subsequent hulling and polishing. This prevents impurities from compromising hulling efficiency and equipment lifespan.

2. Huayu Wantong hulling machines integrate with screening separation equipment to instantly separate hulls post-hulling. This reduces wear on polishing rollers and lowers impurity loads during polishing.

3. Parameter alignment between polishing machines and color sorting/grading equipment ensures smooth, uniformly colored pea kernels. This boosts color recognition accuracy by over 20% and reduces misclassification rates. 4. The automated control system centrally manages all equipment parameters (vibration frequency, airflow velocity, hulling gap, color sorting threshold) throughout the process. This enables seamless integration of “purification - hulling - separation - polishing - grading - storage,” ensuring consistent hulling rate, purity, and particle size uniformity ≥98% for every batch.

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Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

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