Lushan Win Tone Engineering Technology Co., Ltd

Language

English

Home page

Oilseed Safflower Complete Equipment Set

Oilseed Safflower Complete Equipment Set

Category:

Oilseed Shelling Complete Set of Equipment

Processing Power： 100–500 tons

Finished Goods： Oilseed bean kernels

Scope Of Application： Oilseed processing plants, breweries, specialty agricultural product processing enterprises, health food factories, feed production enterprises

Core Equipment： Vibrating screen cleaning, stone removal machine, density separator, color sorter, bean polishing machine, oilseed dehulling machine, etc.

It can be used in complete production lines for large-scale oilseed peanut peeling and processing, as well as in large-scale oilseed peanut peeling-to-flour production lines. It is also suitable for scaled-up production scenarios such as oilseed peanut oil extraction plants, breweries, specialty agricultural product processing enterprises, health food factories, and feed production enterprises, accommodating both standardized batch processing and customized grading requirements.

Phone:

Email:

Scope of application

Large-scale production scenarios—including oilseed peanut oil mills, breweries, specialty agricultural product processing enterprises, health food factories, and feed production enterprises—are well-suited to both standardized batch processing and customized grading requirements.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.

Technical Features

Highly adaptable, specifically addressing pain points.

The full-process equipment has been custom-designed and optimized specifically for cyperus esculentus—taking into account its characteristics of “irregular particle shape and size, high oil content, and tendency to stick together”—to address the industry’s pain points associated with conventional equipment, such as “inadequate impurity removal, inaccurate sorting, and frequent clogging.” Its processing adaptability far exceeds that of typical grain-processing lines.

High purification rate, high purity

The four-stage purification and sorting process—comprising a cleaning screen, stone-removal machine, specific-gravity separation unit, and color sorter—achieves an impurity removal rate of ≥99.5% for all types of contaminants, substandard particles, and defective grains. The purity of the finished product reaches ≥99.6%, with no impurities, no shriveled grains, and no signs of mold. This meets the stringent standards required for high-end food products and oil-extraction raw materials.

Accurate grading, high added value

The product grading has become more diversified, meeting the needs of various downstream applications. Compared to mixed-grade products, this approach boosts premium pricing by 15% to 20%, significantly enhancing production efficiency.

Low-loss, nutrient-preserving, safe and environmentally friendly.

The entire process involves physical processing with no chemical additives. Optimized equipment design minimizes particle damage, ensuring that core nutrients such as oil, fat, and protein in cyperus esculentus remain at a retention rate of ≥97%. The enclosed equipment design coupled with a temperature-control system keeps dust emissions below 0.08%, meeting stringent environmental protection standards and ensuring a clean workshop environment.

Ensure stable and efficient production, reduce costs, and improve efficiency.

The entire process is fully automated, and each production line requires only 2-3 operators, with a daily processing capacity ranging from 100 to 500 tons. Low-quality granules, broken particles, and dehulled oil meal can be recycled for oil extraction, while organic impurities can be used in feed production. The comprehensive utilization rate of raw materials reaches over 97%, significantly reducing production costs and material waste.

Easy to operate, simple to maintain.

The core equipment parameters support intelligent control, making them adaptable to the processing needs of various qualities of cyperus esculentus. The equipment is easy to disassemble and clean, with a cleaning design optimized for the characteristics of oil adhesion, reducing maintenance costs by 20%–25%.

Actual photos of the device

Finished product diagram

Commodity Cyperus esculentus

Peeling Cyperus esculentus oil

Peeling oil bran powder

Organic feed mix

Working principle

Cleaning and Sorting Process Description:
1. Vibrating Screen Cleaning: After initial cleaning and drying, the jatropha raw material enters the vibrating screen. Through the vibration of the screen mesh, larger impurities such as straw and soil clumps are preliminarily separated, along with some light impurities and fine debris, reducing the burden on subsequent processing.
2. Stone Removal: Utilizing a stone remover, stones mixed with the oilseed are separated based on density differences from the oilseed, preventing equipment damage during subsequent processing.
3. Density Grading: Based on density variations among oilseed particles, plump seeds are separated from shriveled grains, moldy kernels, sheep dung pellets, and light impurities, enhancing the overall quality of the oilseed.
4. Color Sorting: Color sorters further screen out foreign grains, moldy seeds, sheep dung pellets, and other impurities based on color variation and shape characteristics, thereby enhancing product purity.
5. Finished Product Grading: Cleaned and selected oilseed rape kernels undergo grading through a classification screen. Three quality grades are established, with graded kernels directed to corresponding temporary storage bins. Each grade can be processed separately for hulling as needed.

Technical Parameters

SERVICE PROCESS

Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

Pre-sales consultation

Customized Solutions

Draft Construction Plans

Assembly & Commissioning

Maintenance & Repair

Popular devices

HTP1200-C Intelligent Double-Conical Dehulling Machine

HXP320 Grain Gravity Separator

HRF70X2-C Smart Bran and Husk Separator

HTY1000X2-A Intelligent Duplex Centrifugal Shelling Machine

Online Quotation

More Engineering

Corn flour (low-fat powder) processing complete equipment

Corn Germ Extraction Complete Equipment Set (Corn Co-production Line, Semi-Dry Corn Processing Line)

Chickpea Hulling Complete Equipment Set

Soybean Hulling Complete Equipment Set

COOKIES

Our website uses cookies and similar technologies to personalize the advertising shown to you and to help you get the best experience on our website. For more information, see our Privacy & Cookie Policy

COOKIES

required

These cookies are necessary for basic functions such as payment. Standard cookies cannot be turned off and do not store any of your information.

analyze

These cookies collect information, such as how many people are using our site or which pages are popular, to help us improve the customer experience. Turning these cookies off will mean we can't collect information to improve your experience.

Feature

These cookies enable the website to provide enhanced functionality and personalization. They may be set by us or by third-party providers whose services we have added to our pages. If you do not allow these cookies, some or all of these services may not function properly.

advertise

These cookies help us understand what you are interested in so that we can show you relevant advertising on other websites. Turning these cookies off will mean we are unable to show you any personalized advertising.

LINKS：

Customer Service

+86-400-115-2118

Time

0:00 - 24:00
WhatsApp

8619937887598
Email

1523241508@qq.com
Tel

+86-19937887598

Oilseed Safflower Complete Equipment Set

COOKIES

COOKIES

Sorry，当前栏目暂无内容!

Sorry，The current column has no content!