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AboutCHINA WINTONE MACHINERY is an enterprise integrating the design, R&D, manufacturing, sales, and installation services of processing equipment and complete engineering solutions for coarse grains, food products, and bio-fermentation.
Oatmeal processing complete set of equipment
Category:
Processing Power： 100-200 tons
Finished Goods： Oatmeal
Scope Of Application： Large-scale production settings such as major food processing plants and health food enterprises.
Core Equipment： Barley cooking machine, barley roasting machine, barley cutting machine, barley steaming machine, barley moistening machine, drying and cooling machine, flat rotary screen, circulating air separator, oat color sorter, steam heat exchanger, oat flake packa
Scope of application
Suitable for large-scale food processing plants, health food companies, and other large-scale production environments, this equipment can professionally process various high-quality oats—such as hulled oat groats and naked oats—with a particle size of 3–5 mm, producing a diverse range of premium oat flakes tailored for ready-to-eat, quick-cooking, deeply processed, and retail applications.
Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour
Section One
Detoxify and reduce the processing stage.
Section Two
Homogeneous De-embryonation Screening Section
Section Three
Optoelectronic Technology – Grading and Embryo Extraction Section
Section Four
Tippy Selected Work Section
Section Five
Light R&D Powder Section
Technical Features
01
Fully ripened with excellent nutrient retention.
02
Break-resistant design throughout the entire process.
03
Purification grading is accurate and effective.
04
Moisture regulation is stable.
05
Automation effectively reduces costs.
06
Adapting to diverse product needs
Actual photos of the device
Finished product diagram
Hulled oats
Oat tablet
Oat raw material
Working principle
I. Core Operational Logic
This production line centers on “precise moisture control + gentle conditioning for quality enhancement + anti-fragmentation shaping.” Addressing oats' inherent characteristics—starch prone to gelatinization, grains susceptible to damage, and the need to preserve β-glucan—it employs a progressive equipment synergy: "purification and impurity removal → grain conditioning and moisture adjustment → staged conditioning - Drying and shaping - Grading and packaging.“ By leveraging oats' processing characteristics in moisture content, density, and color, it employs a full-process physical treatment of ”physical purification + moist-heat maturation + low-temperature drying + precise grading.“ This achieves ”complete impurity removal, intact grains without breakage, and uniform, soft, and chewy finished products." With zero chemical additives and strict temperature/humidity gradient control, this process ensures ≥95% maturation and ≤3% breakage rate while preserving core nutrients. The result is oat flakes with uniform color, soft texture, and extended shelf life.
II. Core Logic of Equipment Synergy
1. Progressive purification equipment removes impurities, supplying “clean and uniform” raw materials for subsequent processing. This prevents contaminants from affecting maturation consistency and equipment lifespan.
2. Moisture control equipment forms a closed-loop system: The grain pre-moistener sets initial moisture levels, while the roaster and dryer-cooler progressively reduce humidity. Moisture deviation across stages remains ≤±0.5%, ensuring processing stability;
3. Maturation equipment operates in tandem: The steam heat exchanger provides constant-temperature heat, while the steamer + roaster achieves “initial gelatinization + deep maturation,” enhancing texture and nutrient retention;
4. Anti-breakage design throughout the process: From air-classification buffering and malt softening to gentle conveying and anti-adhesion pellet cutting, maintaining breakage rate ≤3% across all stages;
5. Seamless grading and packaging integration: After color-sorting purification, anti-breakage conveying equipment transfers products in sealed containers to packaging machines. Vacuum sealing ensures product shelf life and nutritional integrity.
Technical Parameters
Serial Number | Key Control Point | Key Equipment | Key Control Parameters |
1 | Raw Materials, Cleaning | Dehulling Machine | Bulk density ≥630 g/L |
2 | Cooking | Barley Boiling Machine | Vapor pressure 0.40 MPa |
Barley Drying Machine | Vapor pressure 0.60-0.70 MPa | ||
Barley Steaming Machine | Vapor pressure 0.40 MPa | ||
3 | Drying | Drying and Cooling Machine | Moisture <10% |
SERVICE PROCESS
Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.
Customized Solutions
Draft Construction Plans
Assembly & Commissioning
Online Quotation
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Lushan Win Tone Engineering Technology Co., Ltd
Phone:+86-371-86159555
WeChat:+86-199 3739 2058
info@wintonemachinery.com
Address: East of the intersection of Xinggong Road and Central Road, Northern Area, Lu Shan Industrial Cluster Zone, Pingdingshan City, Henan Province, China
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