Oat hulling complete equipment
Category:
Processing Power: Daily production capacity: 100–500 tons
Finished Goods: Oat kernels
Scope Of Application: Large, medium, and small grain processing plants and grain and oil enterprises
Core Equipment: Vibrating Cleaning Screen, Flat Rotary Screen, Density Stone Remover, Density Sorter, Nest-Eye Sorter, Smart Oat Husk Remover, Cyclone Husk Collector, Grain-Husk Separator, Smart Oat Awn Remover, Color Sorter, etc.
Scope of application
Suitable for large-scale food processing plants, high-end grain and oil enterprises, and other large-scale production scenarios, this equipment can hull, remove awns, and grade premium hulled oats with particle sizes ranging from 3 to 5 mm, meeting the production needs of various sectors including premium oat rice, snack foods, oat flakes, and health-oriented wellness products.
Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour
Section One
Detoxify and reduce the processing stage.
Section Two
Homogeneous De-embryonation Screening Section
Section Three
Optoelectronic Technology – Grading and Embryo Extraction Section
Section Four
Tippy Selected Work Section
Section Five
Light R&D Powder Section
Technical Features
01
Highly adaptable to oats
02
Fine purification + deep refining—ensuring product quality
03
Mildew-resistant treatment, expanding application scenarios
04
Standardized grading to enhance added value.
05
Automation operates effectively, significantly reducing costs and boosting efficiency.
06
Nutrients are fully preserved, aligning with health trends.
Actual photos of the device
Finished product diagram
Oat raw material
Hulled oats
Working principle
I. Core Operational Logic
This production line centers on the core process of “flexible removal of thick, tough husks + precise handling of awns + deep gradient purification.” Addressing the key characteristics of oats (hulled oats)—thick, tough husks, awns on the surface, and a tight bond between the endosperm and husk—it leverages progressive equipment coordination. By exploiting the fundamental differences in particle size, density, and color between oats and impurities, as well as the distinct toughness of the outer shell (thick and resilient) versus the endosperm (soft and pliable), the process achieves “stepwise impurity removal and gentle husk stripping” through comprehensive physical actions. thickness, and color, as well as the inherent difference in toughness between the husk (thick and tough) and the endosperm (soft and flexible). Through comprehensive physical processing, it achieves “stepwise impurity removal, gentle husk separation, and standardized product grading.” The entire process involves no chemical additives or additional softening treatments. While ensuring a dehulling rate ≥97% and oat kernel breakage rate ≤2%, it fully preserves core nutrients like oat β-glucan and protein, producing “hull-free, bristle-free, pure, uniform, and soft-textured” oat kernels.
II. Core Logic of Equipment Synergy
1. Purification equipment progressively removes impurities, supplying “uniformly clean” raw material to the hulling process to prevent uneven hulling and equipment wear caused by contaminants;
2. Hulling equipment integrates “preliminary cracking + precision hulling” in tandem, with unhulled material recycled for reuse, balancing hulling efficiency and kernel integrity;
3. Hulling residue separation and purification equipment are interconnected. Cyclone separators rapidly divert hulls, reducing subsequent purification loads and enhancing separation precision;
4. Awn removal machines coordinate with grading and color sorting equipment. Awn-free processing improves color sorting accuracy, while graded finished products meet diverse downstream demands;
4. The entire process utilizes variable frequency systems and infrared monitoring to coordinate parameters (vibration frequency, airflow velocity, shelling gap/rotation speed), achieving seamless integration of “purification - shelling - refinement - grading - storage,” ensuring batch consistency ≥99%.
Technical Parameters
SERVICE PROCESS
Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.
Customized Solutions
Draft Construction Plans
Assembly & Commissioning
Online Quotation
More Engineering
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