Oat hulling complete equipment


Processing Power: Daily production capacity: 100–500 tons

Finished Goods: Oat kernels

Scope Of Application: Large, medium, and small grain processing plants and grain and oil enterprises

Core Equipment: Vibrating Cleaning Screen, Flat Rotary Screen, Density Stone Remover, Density Sorter, Nest-Eye Sorter, Smart Oat Husk Remover, Cyclone Husk Collector, Grain-Husk Separator, Smart Oat Awn Remover, Color Sorter, etc.

It can be used in complete production lines for large-scale hulled oat processing, large-scale oat groat processing, oilseed processing complete equipment lines, large-scale oat cleaning equipment lines, large-scale oat milling complete equipment lines, and continuous oat milling production lines. It is also suitable for large-scale food processing plants and grain and oil enterprises, among other large-scale production settings. This equipment can hull, remove awns, and grade hulled oats of various particle sizes ranging from 3 to 5 mm, meeting the production needs of diverse sectors including oat groats, snack foods, oat flakes, and health-oriented food products.
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Suitable for large-scale food processing plants, high-end grain and oil enterprises, and other large-scale production scenarios, this equipment can hull, remove awns, and grade premium hulled oats with particle sizes ranging from 3 to 5 mm, meeting the production needs of various sectors including premium oat rice, snack foods, oat flakes, and health-oriented wellness products.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
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01

Highly adaptable to oats

The smart hulling machine for hulled oats is designed to handle thick and tough oat hulls, while the intelligent bristle-cleaning machine for oats achieves a bristle removal rate of 99.8%, effectively addressing the core challenges of “difficult hulling and residual bristles” in oats. The machine boasts a hulling rate of ≥97% and a damage rate of ≤2%, significantly surpassing that of conventional equipment.

02

Fine purification + deep refining—ensuring product quality

The combination of “three-stage purification + four-stage refining + optical color sorting” delivers a finished product with a purity level ≥99.7% and an integrity rate ≥98%. The product is free of shells and awns, features uniform particle size, and meets high-end food processing standards.

03

Mildew-resistant treatment, expanding application scenarios

The intelligent oat bristle removal machine effectively removes awns, preventing equipment jams or rough textures in subsequent processing stages. It is suitable for producing a variety of downstream products, including oat groats, rolled oats, and meal replacement powders.

04

Standardized grading to enhance added value.

The thickness grading machine achieves 3-4 levels of grading, meeting the specific needs of various application scenarios and helping to enable differentiated product pricing and market expansion.

05

Automation operates effectively, significantly reducing costs and boosting efficiency.

Full-process automated integration enables a daily processing capacity of 100 to 500 tons, reducing manual intervention and achieving batch production consistency of ≥99%. Unshelled raw materials are returned for secondary processing, while broken rice and husks are recycled for use in feed production or dietary fiber processing, resulting in a comprehensive raw material utilization rate of ≥98%.

06

Nutrients are fully preserved, aligning with health trends.

Made entirely through physical processing, with no chemical additives or high-temperature treatments, this product fully preserves core nutrients such as oat beta-glucan, perfectly meeting the demands of low-sugar, low-fat, and health-conscious food production.
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燕麦脱壳成套设备1
燕麦脱壳成套设备2
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Oat raw material

Oat raw material

Hulled oats

Hulled oats

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I. Core Operational Logic

This production line centers on the core process of “flexible removal of thick, tough husks + precise handling of awns + deep gradient purification.” Addressing the key characteristics of oats (hulled oats)—thick, tough husks, awns on the surface, and a tight bond between the endosperm and husk—it leverages progressive equipment coordination. By exploiting the fundamental differences in particle size, density, and color between oats and impurities, as well as the distinct toughness of the outer shell (thick and resilient) versus the endosperm (soft and pliable), the process achieves “stepwise impurity removal and gentle husk stripping” through comprehensive physical actions. thickness, and color, as well as the inherent difference in toughness between the husk (thick and tough) and the endosperm (soft and flexible). Through comprehensive physical processing, it achieves “stepwise impurity removal, gentle husk separation, and standardized product grading.” The entire process involves no chemical additives or additional softening treatments. While ensuring a dehulling rate ≥97% and oat kernel breakage rate ≤2%, it fully preserves core nutrients like oat β-glucan and protein, producing “hull-free, bristle-free, pure, uniform, and soft-textured” oat kernels.

II. Core Logic of Equipment Synergy

1. Purification equipment progressively removes impurities, supplying “uniformly clean” raw material to the hulling process to prevent uneven hulling and equipment wear caused by contaminants;

2. Hulling equipment integrates “preliminary cracking + precision hulling” in tandem, with unhulled material recycled for reuse, balancing hulling efficiency and kernel integrity;

3. Hulling residue separation and purification equipment are interconnected. Cyclone separators rapidly divert hulls, reducing subsequent purification loads and enhancing separation precision;

4. Awn removal machines coordinate with grading and color sorting equipment. Awn-free processing improves color sorting accuracy, while graded finished products meet diverse downstream demands;

4. The entire process utilizes variable frequency systems and infrared monitoring to coordinate parameters (vibration frequency, airflow velocity, shelling gap/rotation speed), achieving seamless integration of “purification - shelling - refinement - grading - storage,” ensuring batch consistency ≥99%.

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Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

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