Complete set of equipment for dehulling legumes
Processing Power: Daily processing capacity of 100–500 tons of raw legumes
Finished Goods: Soybeans
Scope Of Application: Food processing plants, agricultural product deep-processing bases, grain and oil processing enterprises, snack food manufacturers, etc.
Core Equipment: Grain Cleaner, Stone Remover, Magnetic Separator, Dehulling Machine, Grain Cracker, Dust Remover, Color Sorter, Grading Screen
Scope of application
Suitable for large-scale production scenarios in food processing plants, deep-processing bases for agricultural products, grain and oil processing enterprises, snack food manufacturers, and other similar settings, this equipment can peel various types of beans—including soybeans, mung beans, chickpeas, kidney beans, and peas—producing high-volume, high-quality peeled bean kernels. It meets the demands of multiple sectors, including snack foods (such as braised beans and fried beans), flour-making raw materials, filling ingredients, and culinary seasonings.
Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour
Section One
Detoxify and reduce the processing stage.
Section Two
Homogeneous De-embryonation Screening Section
Section Three
Optoelectronic Technology – Grading and Embryo Extraction Section
Section Four
Tippy Selected Work Section
Section Five
Light R&D Powder Section
Technical Features
01
Peeling—Synergistic Enhancement of Skin Exfoliation
02
Multi-stage purification with high purity
03
The dedicated equipment has strong adaptability.
04
Bean kernel quality is stable and controllable.
05
Automated effective operation
06
High raw material utilization rate
Actual photos of the device
Finished product diagram
Legume raw grains
Peeled legumes
Bean skin scraps
Working principle
I. Core Operational Logic
This production line centers on “physical separation + flexible processing,” leveraging coordinated equipment to exploit inherent differences in particle size, specific gravity, magnetic properties, adhesion, and color among soybean components (bean skins, kernels) and impurities. Through a progressive process of "multi-stage purification - shell-breaking assistance - Precise Dehulling - Deep Purification - Graded Storage" progressive process to achieve effective separation of bean skins and kernels. The key innovation lies in the synergistic “fracturing + hulling” process. Gentle fracturing weakens the bond between hull and kernel, followed by precise flexible hulling. This chemical-free, water-free method preserves kernel integrity (crush rate ≤3%) while achieving high hulling purity (≥98%), yielding consistently high-quality, pure hulled kernels.
II. Core Equipment Synergy Logic
Production line equipment achieves effective coordination through “parameter adaptation + closed-loop workflow”:
1. In the pre-treatment stage, the grain cleaner, stone remover, and magnetic separator operate sequentially to eliminate impurities based on particle size, specific gravity, and magnetic properties. This provides clean, uniform raw material for the splitting machine and hulling machine, preventing impurities from affecting splitting efficiency and hulling purity.
2. Huayu Wantong's kernel splitter and hulling machine feature precise parameter coordination (linked kernel size and hulling speed). After the splitter weakens seed bonds, the hulling machine achieves effective removal at lower friction intensity, minimizing kernel damage;
3. The peeling machine, powder remover, and color sorter work in tandem. Bean skins and fine powder are immediately removed after peeling, reducing interference from impurities on the color sorter's recognition accuracy and enhancing purification efficiency.
4. Grading equipment interfaces with finished product silos for directed storage of size-sorted kernels. Small fragments and fine powder are recycled, forming a “processing-grading-reuse” closed loop with over 98% raw material utilization.
5. An automated control system centrally manages operational parameters (e.g., vibration frequency, airflow velocity, rotational speed gaps) across all equipment. This ensures consistent hulling rates, purity, and kernel integrity for every batch, delivering exceptional production stability.
Technical Parameters
SERVICE PROCESS
Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.
Customized Solutions
Draft Construction Plans
Assembly & Commissioning
Online Quotation
More Engineering
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