Broad bean shelling complete set of equipment


Processing Power: Daily production capacity: 100-1000 tons, customizable to meet specific requirements.

Finished Goods: Soldier Pea Kernels

Scope Of Application: Shelling facilities for mung beans, soybeans, peas, etc.; grain processing enterprises; deep-processing plants for agricultural products; food factories; and large cooperatives.

Core Equipment: Bean-Specific Hull Remover,Flexible Bean Polisher, etc.

The complete production line for broad beans is suitable for grain-processing enterprises, deep-processing plants for agricultural products, food factories, and large-scale cooperatives. It enables fully automated processing of broad beans—including cleaning, dehulling, screening, grading, grinding (into flour), and packaging—while being compatible with raw broad beans of various particle sizes. Additionally, the system can be adapted to handle small quantities of similar legumes such as chickpeas and lentils, meeting the requirements for large-scale production and standardized processing. It covers all scenarios from raw broad bean handling to the production of finished products like broad bean flour and dehulled broad beans.
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The complete production line for broad beans is suitable for grain-processing enterprises, deep-processing plants for agricultural products, food factories, and large-scale cooperatives. It enables fully automated processing of broad beans—including cleaning, dehulling, screening, grading, grinding (into flour), and packaging—while being compatible with broad bean raw materials of various particle sizes. Additionally, the system can be adapted to handle small quantities of similar legumes such as chickpeas and lentils, meeting the requirements for large-scale production and standardized processing. The system covers all scenarios from raw broad bean handling to the production of finished products like broad bean flour and dehulled broad beans. 
 

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
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01

High degree of automation

The equipment is interconnected via a conveying system, enabling fully automated operations—from raw material input to finished product output—thus reducing human intervention, lowering labor intensity, and improving production efficiency.

02

Excellent processing quality

By employing flexible processing technologies and optimized screening processes, we strike a balance among peeling efficiency, product integrity, and cleanliness, thereby avoiding nutrient loss or quality degradation caused by excessive processing.

03

The equipment has reliable performance.

The core equipment all comes from brands such as Hua Yu Wan Tong. The materials used are high-quality, offering excellent wear and corrosion resistance, ensuring stable operation, low failure rates, and a long service life—thus reducing enterprises’ subsequent maintenance costs.

04

Highly adaptable

Equipment parameters and production processes can be flexibly adjusted according to the characteristics of raw materials, processing scale, and product requirements, meeting both the basic processing needs of small- and medium-sized enterprises as well as the large-scale, high-end production needs of large enterprises.

05

Energy-saving and environmentally friendly

Employing environmentally friendly designs such as low-temperature drying and negative-pressure dust removal, this system features low energy consumption and minimal pollution, aligning with the concept of green manufacturing. At the same time, it reduces resource waste and lowers enterprises' production energy costs.

06

Core advantages

Fully automated process with flexible manufacturing, featuring a damage rate of ≤3%, a peeling rate of ≥95%, a pass rate of ≥99%, and high-quality appearance.
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兵豆脱壳成套设备1
兵豆脱壳成套设备2
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Raw broad beans

Raw broad beans

Broad bean seeds

Broad bean seeds

Leather scraps

Leather scraps

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I. Core Operational Logic

This production line centers on “ultra-flexible physical separation + specialized precision control for mung beans.” Leveraging coordinated equipment operations, it addresses the characteristics of mung beans—small size (2-4mm), thin and brittle seed coat, and susceptibility to damage. By exploiting fundamental differences in particle size, specific gravity, and magnetic properties between beans and impurities, along with the brittle thinness and varying adhesion between seed coat and endosperm, the process employs a progressive sequence of: - Ultra-flexible hulling - Precise separation - Fine polishing - Optical grading - Sealed freshness preservation." This progressive process achieves complete impurity removal, gentle hull separation, and standardized product grading. The entire process involves no chemical additives or additional water, relying primarily on ultra-low-intensity physical actions. It balances high dehulling rate (≥96%) with kernel integrity (damage rate ≤1.5%), producing multi-specification mung bean kernels with high purity, uniform particle size, and complete nutrient retention.

II. Core Logic of Equipment Synergy

1. Production line equipment achieves effective coordination through “Bingdou-specific parameter adaptation + closed-loop process”:

2. Raw material purification equipment (cleaning screen, stone remover, magnetic soil remover) optimizes screen mesh, airflow velocity, and magnetic field parameters for small mung beans. Progressive removal of various impurities delivers uniformly sized, clean, and contaminant-free small particles for subsequent ultra-gentle hulling, preventing micro-impurities from scratching hulling rollers or causing bean damage.

3. Huayu Wantong's hulling machine integrates with screening separation equipment. Immediately after ultra-gentle hulling, hulls are separated via ultra-low airflow velocity. This reduces wear on polishing rollers caused by fragile, thin hulls while lowering impurity loads in the polishing stage and preventing adhesion between small mung beans and hull fragments.

4. Huayu Wantong polishing machines are precisely parameter-matched with color sorting and grading equipment. The polished mung bean kernels feature smooth surfaces and uniform color, enhancing the color sorter's small-particle recognition accuracy by over 25% and reducing misclassification rates. Grading screen apertures are accurately matched to mung bean particle sizes, ensuring uniform grading consistency.

5. The automated control system centrally manages all equipment parameters (high-frequency vibration, ultra-low air velocity, micro-gap hulling settings) throughout the process. This enables seamless integration of “purification - hulling - separation - polishing - grading - storage,” guaranteeing consistent hulling rates, purity, and particle size uniformity ≥98.5% for every batch.

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Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

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