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Barley Processing Production Line

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Complete set of equipment for processing highland barley

Processing Power： Daily output: 100-500 tons, customizable to meet specific requirements

Finished Goods： Barley kernels, barley rice, barley flour

Scope Of Application： Large-scale food processing plants, highland specialty agricultural product processing enterprises, and deep-processing bases for coarse grains and other large-scale scenarios.

Core Equipment： Flow meter, vibrating screen, magnetic separator, stone remover, barley thresher, barley polisher, barley brush cleaner, color sorter, sand roller dehulling machine, water mist polisher, cyclone dehusker, grading screen, etc.

It can be used in complete sets of equipment for large-scale barley flour milling, large-scale barley rice processing lines, large-scale barley tabletting equipment lines, and large-scale mixed-grain tabletting equipment lines. It is also suitable for large-scale food processing plants, enterprises specializing in the processing of plateau-specific agricultural products, and deep-processing bases for mixed grains—enabling standardized hulling, polishing, and purification of various types of barley to meet diverse processing needs.

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Scope of application

Suitable for large-scale food processing plants, specialty agricultural product processing enterprises in high-altitude regions, and deep-processing bases for coarse grains, this equipment can meet the standardized requirements for hulling, polishing, and purification of various types of barley.

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.

Technical Features

Dedicated adaptation for peeling, low damage during shelling.

The Huayu Wantong 4-stage sand roller peeling machine features a gradient design, achieving a hulling rate of ≥99% and a breakage rate of ≤2%. This significantly surpasses the performance of conventional 2-stage peeling equipment (hulling rate of 92%-95%, breakage rate of 5%-7%), thereby ensuring the integrity of the finished granules.

Fleece-free cleaning, excellent basic condition.

The combination of a threshing machine, a brushing machine, and a circulating air separator achieves a down removal rate of ≥95% and a light impurity removal rate of ≥99.5%, effectively addressing the issue of rough finished products and easy sticking caused by residual down in conventional production lines.

Water-mist polishing enhances quality and delivers high gloss.

The innovative “trace water mist + flexible polishing” process delivers finished products with a brightness of ≥94%, boasting a glossy, smooth finish. Compared to conventional dry polishing, this process offers dual improvements in both product appearance and environmental friendliness, making it ideal for high-end consumer applications.

Purification and refining, high purity

A five-stage purification process—comprising a magnetic separator, a vibrating screen, a destoner, a circulating air classifier, and a color sorter—achieves removal rates of ≥99.5% for various impurities, magnetic metals, and defective particles. The purity of the finished product is ≥99.6%, with no defects whatsoever.

Dual Excellence in Safety and Nutrition

Made entirely through physical processing with no chemical additives and no residual extra moisture (mist usage ≤1%). The core nutrients—such as barley β-glucan and dietary fiber—are retained at a rate of ≥96%, meeting high-end food processing standards.

Scaled adaptation, cost reduction and efficiency improvement

Full-process automated integration, stable flow and material control plus a peeling-backflow design ensure batch production consistency of ≥98.5%, with daily processing capacity ranging from 50 to 500 tons. Unpeeled particles are returned for re-peeling, and broken grains can be recycled for use in barley flour and meal replacement product manufacturing, achieving a comprehensive raw material utilization rate of ≥98%.

Actual photos of the device

Finished product diagram

Barley husk mix

Hulled barley

Barley raw grain

Working principle

I. Core Processing Logic

This production line centers on “flow control and material stabilization + multi-stage purification and impurity removal + dedicated 4-stage dehulling + polishing for quality enhancement.” Addressing the characteristics of barley—its “hard, hairy husk and fragile endosperm”—it leverages designated equipment like Huayu Wantong's 4-stage sand roller dehulling machine for progressive synergy. By exploiting differences in particle size, specific gravity, friction coefficients, color, magnetic properties, and material differences between husk and endosperm. Through comprehensive physical processing, it achieves “complete impurity removal, deep husk separation, and uniformly polished, glossy finished grains.” Entirely chemical-free, it guarantees ≥99% dehulling rate, ≤2% breakage rate, and ≥99.6% purity while fully preserving core nutrients.

II. Core Equipment Synergy Logic

1. Flow Control - Iron Removal - Purification Synergy: Stabilized material + impurity removal + iron elimination provide highly compatible raw materials for subsequent processing while preventing equipment damage;

2. Dehulling - Air Classification - Peeling Integration: Removing fluff and light impurities allows the peeler to directly act on the hull, enhancing peeling efficiency and uniformity;

3. Four-Stage Gradient Peeling Synergy: Achieves “progressive peeling” through parameter gradient design;

4. Complementary Dehulling and Polishing: Removes residual husk fragments during polishing, preventing dust and streamlining processes;

5. Full-Process Low-Loss Quality Control: Flexible processing + flow control avoids hard contact, achieving total breakage rate ≤2% and nutrient retention ≥96%.

Technical Parameters

Special Notice:

Due to the transition period between device updates and online displays, the specifications shown on this page may differ from actual devices. The content herein shall not serve as the basis for purchase decisions. Specific models and technical parameters are subject to the confirmed configuration of the actual device. Prospective buyers are advised to contact our sales representatives promptly for verification. The company reserves the right to modify the specifications depicted and retains final interpretation authority.

SERVICE PROCESS

Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

Pre-sales consultation

Customized Solutions

Draft Construction Plans

Assembly & Commissioning

Maintenance & Repair

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Barley Processing Production Line

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