Steel-frame corn grits and flour production complete set of equipment


Processing Power: Daily processing capacity: 60–500 tons

Finished Goods: Corn grits, corn flour, corn bran by-product

Scope Of Application: Widely applicable in corn processing plants, corn food factories, fruit syrup production, breweries, and similar facilities.

Core Equipment: Vibrating screens, stone separators, hullers, polishers, grain sorters, fine sifters, flat screens, etc.

Suitable for large-scale production scenarios such as grain-processing enterprises and deep-processing bases for agricultural products, this system enables standardized and automated processing of corn, producing high-purity corn grits and fine corn flour in bulk. It is well-suited to meet the demands of various sectors, including food processing, catering services, and retail markets.
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Suitable for large-scale production scenarios such as grain-processing enterprises and deep-processing bases for agricultural products, this system enables standardized and automated processing of corn, producing high-purity corn grits and fine corn flour in bulk. It is well-suited to meet the demands of various sectors, including food processing, catering services, and retail markets.

 

 

 

 

 

Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour

Section One

Detoxify and reduce the processing stage.

After cleaning and separation, the equipment removes organic impurities from the raw grains as well as various mycotoxins adhering to the surface of the grains, thereby ensuring food safety.
Detoxify and reduce the processing stage.

Section Two

Homogeneous De-embryonation Screening Section

Using the double-cone rubbing and embryo-removal screening equipment, corn kernels are rubbed into four-, six-, or eight-lobed segments, ensuring that the germ remains undamaged and its integrity is fully preserved.
Homogeneous De-embryonation Screening Section

Section Three

Optoelectronic Technology – Grading and Embryo Extraction Section

AI-optoelectronic technology equipment is used to effectively separate pure germ and pure endosperm.
Optoelectronic Technology – Grading and Embryo Extraction Section

Section Four

Tippy Selected Work Section

Equipped with adjustable micro-negative-pressure suspension technology, this system achieves a gentle separation of the skin from the endosperm granules based on their differing densities.
Tippy Selected Work Section

Section Five

Light R&D Powder Section

The graded endosperm is processed through advanced light milling and fine grinding technologies to produce yellow, low-fat corn flour. All physicochemical indicators meet the requirements for application in sugar fermentation processes.
Light R&D Powder Section
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01

Steel frame structure support

Modular steel frame design ensures stable equipment installation and a compact layout, which not only maximizes workshop space utilization but also facilitates easy equipment inspection and maintenance, making it well-suited for large-scale continuous production.

02

Dedicated equipment empowerment

The Huayu Wantong series of embryo-removal machines, embryo-selection machines, and flexible polishing machines have been specifically optimized for high embryo-removal efficiency, high germ purity, and excellent polishing results, thereby enhancing product quality and added value.

03

End-to-end purification

Multiple pieces of equipment, including vibrating screens, grading and stone-removal machines, and mycotoxin reduction machines, work in tandem to achieve a three-stage purification process for raw materials—“coarse cleaning—fine cleaning—ultra-fine cleaning”—resulting in finished products with exceptionally high purity.

04

Product diversity and compatibility

It can simultaneously produce corn grits (multiple grades) and corn flour, meeting diverse market demands and enhancing the overall efficiency of raw material utilization.

05

Stable and effective operation

The equipment features strong coordination and a high degree of automation, reducing the need for manual intervention. This not only ensures production continuity but also lowers operational costs.
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钢架式玉米制糁制粉成套设备
钢架式玉米制糁制粉成套设备
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Corn husk mix

Corn husk mix

Corn germ

Corn germ

Corn flour

Corn flour

Corn grits

Corn grits

Corn grits

Corn grits

Corn raw grain

Corn raw grain

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I. Core Operational Logic

This production line employs physical processing as its primary method. Leveraging the stable layout of modular steel frames and integrated equipment design, it capitalizes on the inherent differences in particle size, specific gravity, morphology, and color among corn components (endosperm, germ, pericarp) and impurities. Through a progressive workflow of “purification and impurity removal → germ removal and sorting → dehulling and polishing → grading and screening → on-demand processing → secure storage,” it efficiently transforms corn raw materials into diverse finished products. This process preserves raw material nutrients throughout, ensuring product quality and production stability.

II. Steel Frame Structure Support - Custom Processing - Secure Storage." This progressive workflow efficiently transforms raw corn into diverse finished products without compromising nutritional integrity, ensuring product quality and production stability.

II. Structural Support Principles

1. Equipment is integrated onto steel platforms according to process flow, with pipelines and return channels pre-positioned to minimize material transport paths, reduce energy loss, and optimize equipment coordination efficiency.

2. The steel frame is welded from high-strength steel, providing a stable structure that absorbs vibrations generated during equipment operation. This prevents equipment displacement or precision degradation caused by vibration transmission.

3. The vertical layout maximizes workshop space utilization, creating a vertical closed-loop system for raw material input and finished product output. This further optimizes the continuity of the production process.

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吨位配套动力  KW吨料耗电  KW/时产量 吨/24小时厂房尺寸 长×宽×高/米
50吨17256-5850吨35×5×7(钢架结构)
100吨34656-58100吨40×7×10(钢架结构)
200吨66454-56200吨50×7×10(钢架结构)
吨位配套动力  KW吨料耗电  KW/时产量 吨/24小时厂房尺寸 长×宽×高/米

特别声明:

因部分设备更新与网络展示存在转化期,页面图文参数可能与实际设备存在差异,页面图文内容不作为实际购买依据,具体型号及技术参数以确定的实际设备配置为准,意向购买者请及时联系销售人员确认,本公司保留图片参数更改及最终解释权。

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Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.

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