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AboutCHINA WINTONE MACHINERY is an enterprise integrating the design, R&D, manufacturing, sales, and installation services of processing equipment and complete engineering solutions for coarse grains, food products, and bio-fermentation.
Corn germ extraction, grits production, and flour milling complete equipment set
Processing Power： Daily processing capacity of 100–500 tons
Finished Goods： Corn grits, cornmeal, corn germ
Scope Of Application： Large-scale grain and oil processing plants, food deep-processing enterprises, feed production enterprises, germ oil processing enterprises, etc.
Core Equipment： Vibrating screen, stone remover, blower, suction separator, hulling machine, germ remover, germ selector, polisher, milling machine, etc.
Scope of application
Large-scale production scenarios—including large grain and oil processing plants, major grain and oil markets, food deep-processing enterprises, feed production companies, and germ oil processing enterprises—are well-suited to both standardized batch processing and customized production needs.
Innovative Technology for Semi-Dry Extraction of Corn Germ and Bran, and Production of Low-Fat Corn Flour
Section One
Detoxify and reduce the processing stage.
Section Two
Homogeneous De-embryonation Screening Section
Section Three
Optoelectronic Technology – Grading and Embryo Extraction Section
Section Four
Tippy Selected Work Section
Section Five
Light R&D Powder Section
Technical Features
01
High cleanliness, worry-free safety.
02
High-quality, polished and peeled—excellent condition.
03
Simultaneous output of multiple products
04
Low loss and high efficiency, stable quality.
05
Flexible and adaptable process
06
Automated and precise regulation
Actual photos of the device
Finished product diagram
Corn grits
Corn flour
Corn germ
Corn husk mix
Working principle
I. Core Operational Logic
This production line centers on a “multi-stage cleaning and impurity removal + two-pass dehulling and polishing + steam conditioning and softening + intelligent germ removal and extraction + grading, purification, grit production, and flour milling” process. to address corn's characteristics: coarse husk texture, tightly adhered germ and endosperm, simultaneous hulling and low-loss separation requirements, and concurrent production of corn grits and low-fat corn flour. It integrates core equipment like magnetic separators, sand roller hullers, iron roller polishers, and intelligent kneading embryo separators. By leveraging the differences in specific gravity, particle size, magnetic properties, toughness, and color among corn components (hull, germ, endosperm), the process achieves "physical impurity removal - hulling and polishing - Moisture conditioning - Gentle germ removal - Graded germ extraction - Endosperm grit/flour production“ workflow. This achieves ”complete impurity removal, husk elimination, intact germ separation, superior product appearance, and uniform grit/flour particle size." Strict control over hulling intensity, conditioning parameters, and grinding precision ensures ≥98% hull removal rate, ≥90% germ separation rate, ≥99% grit appearance compliance, and ≥99% purity for low-fat corn flour. This process yields three products—corn grits, pure germ, and low-fat corn flour—enhancing raw material utilization.
II. Core Equipment Synergy Logic
1. Cleaning - Dehulling - Conditioning Synergy: Triple impurity removal via magnetic separation + vibrating screen + density stone removal. “Two-pass dehulling + two-pass polishing” removes husks and enhances appearance. Conditioning softens grain for “clean + high-quality + easy-to-process” raw materials for germ removal and grit/flour production.
2. Germ Removal - Grading - Three-Line Parallel Processing: After intelligent germ removal, dual-bin screening accurately diverts materials. Corn grit grading, germ purification, and endosperm milling proceed simultaneously, boosting production efficiency and raw material utilization.
3. Purification - Closed-Loop Recovery: Residual and mixed materials generated during germ and endosperm processing are recovered via dedicated equipment. Germ recovery rate ≥95%, raw material utilization rate ≥98%, with zero material waste;
4. Low-Loss Quality Control Throughout: From gentle kneading degermination and low-speed grinding to mild drying, hard contact is avoided throughout. Gradient parameter adjustments during dehulling and polishing prevent particle breakage, ensuring the quality and integrity of corn grits, germ, and corn flour.
5. Automated regulation: Real-time adjustment of all process parameters (e.g., dehulling speed, conditioning moisture, grinding pressure) via intelligent monitoring equipment. Interlinked equipment operation ensures batch consistency ≥98% while minimizing manual intervention.
Technical Parameters
| 产量 t/h | 配备动力 kw | 吨料耗电 kw/h | 厂房尺寸 lwh/m |
| 100 | 369 | 60-64 | 35×5×10 |
| 150 | 554 | 60-64 | 42×7×10 |
| 200 | 740 | 60-64 | 48×7×11 |
| 300 | 950 | 60-64 | 48×21×29.4 |
特别声明：
因部分设备更新与网络展示存在转化期，页面图文参数可能与实际设备存在差异，页面图文内容不作为实际购买依据，具体型号及技术参数以确定的实际设备配置为准，意向购买者请及时联系销售人员确认，本公司保留图片参数更改及终解释权。
SERVICE PROCESS
Prodluctivty,awvalabily, and proces optimisaion are of utmost importance forour customers.To best senve ourcustomers and respond to ther individual reguirements,we ofer an extensive range of
services as well as a wide variety of tests in our pilot plant.
Customized Solutions
Draft Construction Plans
Assembly & Commissioning
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Lushan Win Tone Engineering Technology Co., Ltd
Phone:+86-371-86159555
WeChat:+86-199 3739 2058
info@wintonemachinery.com
Address: East of the intersection of Xinggong Road and Central Road, Northern Area, Lu Shan Industrial Cluster Zone, Pingdingshan City, Henan Province, China
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