• Product Name: CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine
  • Features: Used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.

CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine.jpg

CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn. 
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
 
mildew removing machine.jpgmildew removing machine.jpg

 

EQUIPMENT BESIC DATA SHEET

      Model

主轴

转速spindle speed

r/min

产量 yield

t/h

动力 power

kW

外形尺寸

(**)
size(L*W*H)

(mm)

 

CMJZ-100×10

400-850

12-25

39

4500*1660*2900

 
 

 

设备参数设置表/ DEVICE PARAMETER SETTING TABLE

刷辊转速

Brush roller speed (r/min)

输送量

Transport volume (T/h)

温度调节

Temperature regulation (℃)

臭氧量

Ozone  (g/h)

臭氧压力

Ozone pressure (Mpa)

臭氧浓度

Ozone concentration (mg/L)

物料压力调节(角度)

Material pressure adjustment (angle)

400-850

12-25

30-80

10

0.03-0.05

6.67-13

0°-100°

 

 

 

 

 

 

产品加工质量表/PRODUCT PROCESSING QUALITY TABLE

谷物类别

Cereal category

原料类型

Raw material type

原粮等级

Grain grade

加工等级

Processing level

产量

output

除霉率

Removal mould rate

灭菌率

Sterilization rate

增碎率

Broken adding rate

玉米 Corn

灭菌除浮霉

Sterilization except for floating mold

等外级

Substandard

等级内

Within level

12-25T/h

90%

97%

1%

小麦 Wheat

灭菌除浮霉

Sterilization except for floating mold

等外级

Substandard

等级内

Within level

12-25T/h

95%

97%

1.2%

杂粮杂豆grains&beans

灭菌刷光

Sterilization &brushing

等外级

Substandard

等级内

Within level

12-25T/h

95%

97%

0.8%

 

检测结果Testing Result:

智能谷物灭菌搓揉除霉机对玉米灭菌除霉前后AFB1(黄曲霉毒素B1)检测结果
AFB1(Aflatoxin B1) Testing Result Before and After Sterilization and Mildew Removing:

 

样品 sample

说明 description

浓度 concentrationμg/kg

备注 remarks

原粮 raw grain

霉变玉米 mildew corn

1.60

 

 

霉变玉米 mildew corn

1.60

 

I

灭菌除霉一遍取样 
once sampling 
after sterilization and mildew removing

未检出 not detected

 

 

灭菌除霉一遍取样
once sampling 
after sterilization and mildew removing

未检出 not detected

 

II

灭菌除霉二遍取样
twice sampling 
after sterilization and mildew removing

未检出 not detected

 

 

灭菌除霉二遍取样
twice sampling 
after sterilization and mildew removing

未检出 not detected

 

 

环境条件 Environmental Conditions:

环境environ-ment

周围环境温度surrounding temperature

室外 outdoor -35--45

周围环境相对湿度surrounding relative humidity

90%RH以下(不结露)
90%RH below (without moisture condensation)

放置储存温度 
storage temperature

室外 outdoor -35--45

环境 environment

室内或室外(无腐蚀气体、可燃气体、油雾等)
indoor or outdoor (without corrosive gas, flammable gas, or oil mist)

海拔高度 altitude

任何高度 any height

 

 

Application Field

1.    粮食收储行业;Grain storage industry

2.    小麦制粉加工行业;Wheat flour milling industry

3.    饲料加工行业;Feed processing industry

4.    玉米加工行业;Corn processing industry

5.    全谷物加工行业; Cereal processing industry

6.    杂粮加工行业; Grain processing industry

  结构功能及特点  Structure, Function and Features:

 

谷物浮霉除霉揉搓


grain floating mildew removing and kneading

谷物冻结加温系统

Grain frozen heating system


环流臭氧灭菌

Circulation ozone sterilization

臭氧分解环保系统

Ozonolysis environmental protection system

1.进料控制 feeding control

2.揉搓控制 kneading control

3.尘杂收集结构

dust collection structure

4.揉搓压力调节 kneading pressure adjustment

5.出料控制

discharging control

1.流量控制结构 flow control structure

2.防破碎加温输送

breakage prevention and heating conveying

3.自动温控结构

automatic temperature control structure

1.臭氧发生器

 ozonator

2.臭氧流量控制

Ozone flow control

3.臭氧灭菌仓

Ozone sterilization bin

4.臭氧环流分配器

Ozone circulation distributor

1.紫外线分解

 ultraviolet ray decomposition

 

2.负压稀释排放

Negative pressure attenuation discharging

负压除尘系统

negative pressure dedusting system

PLC自动化控制系统

PLC automatic control system

设备人性化设计

Humanization design

浮霉轻重及灭菌程度调节功能

Adjustment function for floating mildew condition and sterilization degree

1.高压风机 high pressure blower

2.螺旋除尘器 spiral dust remover

3.关风器 air seal machinery

4.收集器 accumulator

1.变频调控 frequency conversion adjustment

2.智能温控 intelligent temperature control

3.过程控制 process control

4.手自一体控制manual and automatic integration control

5.料位报警系统 material level alarm system

6.集成触摸屏 integration touch screen

7.臭氧灭菌控制 ozone sterilization control

8.运营数据实时监控real time monitoring for operation data

1.夜市照明监控illumination monitoring

2.可移动、可固定removable and mountable

3.使用方便灵活 flexible operation

4.流量控制可视化flow control visualization

1.揉搓系统变频调整

frequency conversion adjustment for kneading system

2.揉搓压力调整

Kneading pressure adjustment

3.臭氧浓度控制

Ozone concentration control

 

 

 
It includes the following systems:

谷物冻解加温系统: Grain Frozen Heating System

PLC 自动化控制系统:PLC Automatic Control System

谷物浮霉除菌搓揉: Grain Floating Mildew Sterilization and Kneading

臭氧分解环保系统: Ozonolysis Decomposition Environmental Protection System

负压除尘系统: Negative Pressure Dedusting System

环流臭氧灭菌系统: Circulation Ozone Sterilization System

设备人性化设计: Equipment Humanization Design

浮霉轻重及灭菌程度调节功能: Adjustment Function for Floating Mildew and Sterilization Degree

      Model

主轴

转速spindle speed

r/min

产量 yield

t/h

动力 power

kW

外形尺寸

(**)
size(L*W*H)

(mm)

 

CMJZ-100×10

400-850

12-25

39

4500*1660*2900

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